Reliable Skid Detection in Automotive Production
Flexible NI40UE Efficiency Line sensors ensure precise skid positioning
Skid conveying systems are used in the automotive industry to transport workpieces and modules. The position of the skids must be reliably detected in order to control the downstream processes. Sensors with a 40 x 40 mm design are also preferred in transport and handling applications due to their easy handling and compact design. Mounting must also be flexible and quick since the sensors are aligned differently according to their mounting position. The limited mounting space available also makes the mounting of larger sensor types impossible.
Your Benefits
- Versatile use thanks to small metal-free zones, magnetic field immunity and Factor 1
- Time saving and easy mounting thanks to toolless adaption of the active face
- Cost saving by reducing the number of required variants
Extended application options thanks to reduced space requirement
In these demanding conditions, the NI40UE-QV40 inductive limit switch with an increased switching distance of up to 40 mm really comes into its own. For position detection from below, the Factor 1 sensor of the 40 x 40 mm design is mounted on the steel panel of the transport frame in the provided rectangular recesses with an edge length of 100 mm. The surrounding metal parts of the plant structure protect the device. The compact Efficiency Line sensor is ideally suited for applications with limited installation space available since only a minimum metal-free zone is required for interference-free operation.
Rapid mounting and high flexibility
Since the sensors are aligned differently depending on the installation conditions, it must be possible to position the active face as quickly and easily as possible – to the front, to the left or right, or facing upwards. The flexible sensor head of the NI40UE-QV40 can be aligned in five different positions quickly and without the use of any tools, thus considerably simplifying the mechanical installation.
Magnetic field resistant and robust
With IP68 degree of protection, a magnetic field strength of up to 300 mT and a temperature resistance of -30 to +85 °C, the uprox sensor is ideally suited for solutions in logistics applications and meets the highest demands for availability and operational reliability.
- Automotive
- Smart Cable Prevents Machine Downtimes
- Inductive Couplers Ensure Precise Material Feed
- Assembly Management with a Direct MES Connection
- Car Body Identification in Automobile Production
- Reliable Skid Detection in Automotive Production
- Error-free JIS Order Picking for Bumpers
- RFID Bus Mode Ensures Quality of Lithium-Ion Batteries
- Level Measurement in Dip Coating Line
- Level Control in Central Lubrication System
- Quality Assurance on the Gluing Robot
- Tilt angle sensor accelerates platform alignment
- Motor Control with Condition Monitoring
- IP67 Hybrid Module Processes Safety Signals
- Decentralized monitoring of cooling stations
- Robot welding cells networked with Ethernet
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Condition Monitoring of Motors as a Retrofit
- Cloud-based Level Monitoring
- Press Shop – Tool Identification
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Powertrain – Contactless Verification
- Item-level Detection with UHF RFID
- Supply of cooling lubricant in machine tools
- Press Shop: Controlling hydraulic pressure
- Measuring process pressure on scissor lifts
- Success Stories
- Modular Plant for Flexible and Efficient Production
- Laser Sensor Detects Black Bumpers in Assembly Cell
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O Modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Chemical
- excom I/O System Enables Safe Hydrogen Liquefaction
- Decentralized Automation in Ex Areas
- RFID Control of Tube Connections in the Ex Area
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- Control Cabinet Monitor for Transmission of Condition Data
- Efficient Cooling of Industrial Furnaces
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbide Production
- Compact Ex Protection
- Energy
- RFID System Identifies Solar Cell Carriers
- Decentralized I/O System for Hazardous Areas at H2 Refueling Stations
- Decentralized I/O Solution in Ex Zone for H2-Fueling Station
- I/O Module Facilitates Setup and Mobile Use of Fuel Cell Test Stand
- Wind Turbine Rotor Positioning
- IP67 I/O in Coal Production
- UHF RFID Identifies Switch Gear
- Remote I/O in Biogas Plant
- Food and Beverage
- Condition Monitoring Sensor Automates Climate Control
- Condition Monitoring of Control Cabinets
- Condition Monitoring in Storage Rooms
- Dough Thickness Control in Rolling Machines
- Identification of Food Containers
- Container Check
- Quick Sensor Replacement in Beverage Plants
- Detection of Pipe Elbows
- Identification of Chocolate Moulds
- Success Stories
- Cloud-based Maintenance for Steam Generators
- RFID Support Enables Track and Trace in Food Production
- Reliable Linear Position Detection in Ex Zone 22
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- Transparency in Chocolate Manufacturing
- IP67 Power Supplies for Conveyors
- Identification in Food Product Storage
- Logistics
- Preventing Package Jams in the Logistics Center
- Height Control and 3D Spatial Monitoring on Autonomous Forklift Trucks
- Decentralized Control of Conveyor Modules
- Tracking Big Bags with RFID
- Distance Detection in Container Cranes
- Access Control for Protected Areas
- Decentralized Muting of Electro-sensitive Protective Equipment
- I/O Blocks Control Roller Conveyor Modules
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- RFID: ROI Achieved After Three Avoided Delivery Errors
- Sustainable Tracking of RTIs thanks to RFID
- RFID with HF Bus Mode Eases Seed Storage
- RFID Enables Unmanned Store at Major Building Site
- I/O and Safety Modules Increase Throughput in Intralogistics
- Shipment Tracking for Raw Materials
- RFID-based Shipment Control Minimizes Errors
- RFID-based Tracking of Inbound and Outbound Materials
- Decentralized UHF RFID Solution
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Mobile Equipment
- Animal and Object Detection on the Combine Harvester
- Condition Monitoring Sensor Automates Climate Control
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- RFID Solution with Smart Forklifts in Autombile Production
- Safe Remote Maintenance of Irrigation and Drainage Pumps
- Access Control with RFID System
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Container Check
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Detection of Transport Containers
- Success Stories
- Pharma
- End-to-End Sample Tracking with RFID
- RFID Control of Tube Connections in the Ex Area
- Decentralized Package Verification
- Automate Modular Skids
- Pharmaceutical Skids with Decentralized I/O Technology
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Securing Hose Connections for Preliminary Products
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
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