RFID and Autoclaves
RFID systems featuring rugged data carriers (tags) enable users in the food and animal feed industry to make challenging processes more efficient
With its RFID system, BL ident, Turck offers a versatile identification solution for use even in tough applications, such as autoclaves. Rugged, re-writable data carriers facilitate more efficient processing steps and consistent tracking systems – significantly increasing machine uptimes and thus opening up new streamlining potentials.
High ambient temperatures of up 140 °C, humidity and ambient pressures are not exactly favorable environmental conditions for electronic components. In fact, autoclaves are one of the most challenging applications in the food and animal feed industry for a good reason: autoclaves cook food or feed very efficiently and preserve the packed consumables at the same time. Only a consistent track-and-trace system that provides information about each and every processing step enables users to fully integrate this challenging application into their production chain. And only a rugged and versatile identification solution allows such a consistent track-and-trace system.
Advantage: RFID
One main advantage of radio frequency identification (RFID): The transmission of information via electromagnetic radio waves is generally less susceptible to environmental influences. While printed labels may be affected by the harsh conditions in autoclaves, special RFID tags and rugged, mobile reading devices enable radio-based identification to be used even under these tough conditions.
Track-and-Trace
Specially suited to the EU regulation 178/2002 – specifying that “the traceability of food, feed, food-producing animals and all substances incorporated into foodstuffs must be established at all stages of production, processing and distribution [and] that business operators are required to apply appropriate systems and procedures” – Turck is offering corresponding components for its RFID system, BL ident.
Besides glass-coated data carriers (TW-R4-22-B128) for ambient temperatures of up to 140 °C, BL ident is comprised of rugged write-read heads (even for use in washdown areas), food-safe connectivity products and corresponding fieldbus and interface solutions for use in control cabinets (BL20) or directly in the field (BL67). In this way, the comprehensive identification system enables users in the food and feed industry to identify their intermediates and end products at any time – without regard to the environmental conditions.
Complete package
BL ident does not only help users make individual processing steps more efficient, it also facilitates consistent track-and-trace concepts – reducing downtime and total costs. Attached to containers or trolleys, the IP68-rated data carriers may remain with the objects during the entire production process; relevant data may be retained and retrieved automatically before each processing step, after each step or at the end of the production chain, so that the user can access a comprehensive processing protocol that verifies the complete production process. In this way, the fully automated information transmission between tags, read/write heads and the higher level control system helps make the entire production chain safe and reliable.
- Automotive
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- Assembly Management with a Direct MES Connection
- Car Body Identification in Automobile Production
- Reliable Skid Detection in Automotive Production
- Error-free JIS Order Picking for Bumpers
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- Body Shop – Welding Nut Detection
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- Press Shop: Controlling hydraulic pressure
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- Success Stories
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- Weld Nut Sensing
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- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Chemical
- excom I/O System Enables Safe Hydrogen Liquefaction
- Decentralized Automation in Ex Areas
- RFID Control of Tube Connections in the Ex Area
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
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- Detection of Pigs
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- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
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- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
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- Efficient Cooling of Industrial Furnaces
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
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- Compact Ex Protection
- Energy
- RFID System Identifies Solar Cell Carriers
- Decentralized I/O System for Hazardous Areas at H2 Refueling Stations
- Decentralized I/O Solution in Ex Zone for H2-Fueling Station
- I/O Module Facilitates Setup and Mobile Use of Fuel Cell Test Stand
- Wind Turbine Rotor Positioning
- IP67 I/O in Coal Production
- UHF RFID Identifies Switch Gear
- Remote I/O in Biogas Plant
- Food and Beverage
- Condition Monitoring Sensor Automates Climate Control
- Condition Monitoring of Control Cabinets
- Condition Monitoring in Storage Rooms
- Dough Thickness Control in Rolling Machines
- Identification of Food Containers
- Container Check
- Quick Sensor Replacement in Beverage Plants
- Detection of Pipe Elbows
- Identification of Chocolate Moulds
- Success Stories
- Cloud-based Maintenance for Steam Generators
- RFID Support Enables Track and Trace in Food Production
- Reliable Linear Position Detection in Ex Zone 22
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- Transparency in Chocolate Manufacturing
- IP67 Power Supplies for Conveyors
- Identification in Food Product Storage
- Logistics
- Monitoring Cooling and Lubrication Circuits in CNC Machines
- Preventing Package Jams in the Logistics Center
- Height Control and 3D Spatial Monitoring on Autonomous Forklift Trucks
- Decentralized Control of Conveyor Modules
- Tracking Big Bags with RFID
- Distance Detection in Container Cranes
- Access Control for Protected Areas
- Decentralized Muting of Electro-sensitive Protective Equipment
- I/O Blocks Control Roller Conveyor Modules
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- Efficient Solution for the Digitalization of Conveyor Technology
- Logistics: RFID Reduces Error Quota by 99 Percent
- RFID: ROI Achieved After Three Avoided Delivery Errors
- Sustainable Tracking of RTIs thanks to RFID
- RFID with HF Bus Mode Eases Seed Storage
- RFID Enables Unmanned Store at Major Building Site
- I/O and Safety Modules Increase Throughput in Intralogistics
- Shipment Tracking for Raw Materials
- RFID-based Shipment Control Minimizes Errors
- RFID-based Tracking of Inbound and Outbound Materials
- Decentralized UHF RFID Solution
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Mobile Equipment
- Animal and Object Detection on the Combine Harvester
- Condition Monitoring Sensor Automates Climate Control
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- RFID Solution with Smart Forklifts in Autombile Production
- Safe Remote Maintenance of Irrigation and Drainage Pumps
- Access Control with RFID System
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Container Check
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Detection of Transport Containers
- Success Stories
- Pharma
- End-to-End Sample Tracking with RFID
- RFID Control of Tube Connections in the Ex Area
- Decentralized Package Verification
- Automate Modular Skids
- Pharmaceutical Skids with Decentralized I/O Technology
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Securing Hose Connections for Preliminary Products
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
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